Contract manufacturing for approval holders · ATA 25 & ATA 32
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Manufacturing

Manufacturing under your approval, not instead of it

A holder that outsources production is not buying parts. It is buying a shop floor it can put its own name on. That only works if the boundary is written down before the first drawing leaves your building.

Three ways to be manufactured for

Which one applies is decided by what you already hold, not by what we would prefer to sell.

Drawing exists

Build to print

You issue the drawing revision and the acceptance criteria. We own routing, tooling, process control, first article and production records. You sign the release.

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Sample or reference exists

New part introduction

Engineering and process development start from a sample or an OEM reference part. Design compliance, approval data and the DER finding remain yours.

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No approval of your own

Under our partners’ approval

Where the State of Registry accepts the document, parts can be built under a manufacturing partner’s approval. We say in writing which registrations that works for, and which it does not.

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Build to print

The cleanest split. You hold the design; we hold the process between your drawing and the shipped unit.

What you send

  • The drawing and the revision you want built
  • Specification and acceptance criteria, including test methods
  • Material and finish callouts, with approved substitutions if any
  • The approval reference the parts will be released against
  • Packing, marking and serialisation requirements

What comes back

  • The parts, to the revision that was actually issued
  • A first article inspection report in AS9102 format
  • Material certificates with heat and lot traceability
  • The process traveller, signed at every operation
  • A certificate of conformity against that revision

One discipline that saves programmes: the revision on the drawing and the revision on the certificate of conformity are compared, in writing, before the batch ships. Most disputes about “the wrong part” are disputes about a revision nobody pinned down.

New part introduction

When the only thing that exists is a sample or a reference part, the work starts one step earlier.

We carry out engineering and process development from a sample or an OEM reference part: material identification, dimensional survey, routing, fixture design, process trials and a first article off the resulting process.

What that produces is an engineering draft and a manufacturing process — not approved design data. Design compliance verification, the approval submission and the DER finding stay with you, because the approval is yours and so is the responsibility that comes with it.

If that boundary is the thing you were hoping to outsource, we are the wrong supplier, and it is better to know that now.

Where the work stops
TaskDone by
Sample survey and material identificationAeromatMall
Routing, fixtures, process trialsAeromatMall
First article from the new processAeromatMall
Design compliance verificationHolder, or the holder’s DER
Approval submission and findingHolder, to its authority
Release of the installed partHolder

Who carries what

Written into the manufacturing agreement before tooling is cut. This table is the short version of that clause.

ItemCarried byWhat that means in practice
Design data and the approval itselfHolderReceived, never assumed
Concessions, deviations and repairs to designHolderRaised with the evidence, decided by you
Release document (tag, certificate, statement)HolderProduction records supplied to support it
Routing, work instructions, in-process controlAeromatMallWritten, versioned, auditable
Tooling, fixtures and gaugesHolder ownsBuilt or transferred, kept separable, removable
First article inspection reportJointProduced by us, approved by you
Liability for manufacturing defectAeromatMallContainment, root cause, corrective action
Liability for design defectHolderWe report, we do not redesign

The full agreement framework — including audit rights, change control and recall — is set out in the compliance kit.

What the agreement does not cover

Six positions stated once, so that nobody has to discover them later.

PositionWhy it is written this way
Your certificate is not transferredThe approval belongs to the holder named on it. A manufacturing partner cannot lend it.
No finished parts are offered for saleOutput is produced against a programme and belongs to the customer who ordered it.
No stock and no exchange poolHolding inventory would make us a distributor, and would change what we are able to promise.
Release documents are not signed by usSigning a release is an act under an approval. We produce the records that support it.
No blanket statement of installabilityAcceptance depends on the registration. A blanket promise would be worth nothing.
No delivery date before the first article planProcess, tooling and inspection decide the date. Quoting it earlier is guesswork.

What we need before we can quote

Six items. Without them any number we give you is a placeholder.

  • Part family and the function the part performs
  • Drawing status — released, draft, or nothing but a sample
  • Approval you hold, and the reference it was issued under
  • State of Registry you intend to sell into
  • Annual and first-order quantities
  • Any process history from a previous shop, including what went wrong

Send the six items

Tell us what you are building. We will tell you what it takes.

Send a drawing status, a part family and a state of registry. If the release path does not work, you will hear that in the first reply — not after the tooling is cut.